Device and method for transferring blister packs

ABSTRACT

Several blister packs are first transferred from a stamping station to an intermediate place element, where the blister packs are placed next to each other in a row in several intermediate place positions. Then the several blister packs in the several intermediate place positions are picked simultaneously from above, moved, and placed from above in several final place positions on conveying means. The blister packs in the final place positions are arranged next to each other in a row parallel to the row of blister packs in the intermediate place positions. After the blister packs have been placed in the final place positions, they have the same side facing up as in the intermediate place positions but now with a rotation of 180° around their centers.

RELATED APPLICATIONS

This application claims priority to European Patent Application No. 18168 647.8, filed on Apr. 23, 2018, entitled “Device And Method ForTransferring Blister Packs”, the the contents of which are incorporatedherein by reference in their entirety.

FIELD

The present disclosure relates to a device and a method for transferringblister packs from a stamping station, a transport means, or anintermediate storage area to a conveying means or a storage area.

BACKGROUND

Blister packs are frequently used in the pharmaceutical industry for thepackaging of medications. A plurality of pockets, into which productssuch as sugar-coated pills or tablets are introduced, are first formedin a film web. After the pockets have been filled, the film web issealed with a lidding foil and then sent to a stamping station, in whichthe individual blister packs are stamped out from the film web.

In another phase of the packaging process, the stamped-out blister packsare transferred to a conveying means by the use of a transfer device.The blister packs are placed in individual receptacles of the conveyingmeans to form stacks. Then the stacks of blister packs arranged on theconveying means are sent to a packaging station, where the stacks ofblister packs are introduced into appropriate packaging such as foldingboxes. The time which the transfer device requires to transfer blisterpacks from the stamping station to the conveying means logically has aninfluence on the throughput of the overall packaging machine.

BRIEF SUMMARY

The present disclosure provides an improved device and a method fortransferring blister packs from a stamping station, a transport means,or an intermediate storage area to a conveying means or a storage area,wherein the transfer of the blister packs proceeds with an especiallyhigh degree of efficiency, precision, and speed.

According to an aspect of the present disclosure, the device fortransferring blister packs comprises a first transfer unit fortransferring blister packs from a stamping station, a transport means,or an intermediate storage area to an intermediate place element and asecond transfer unit for transferring blister packs from theintermediate place element to a conveying means or a storage area. Thesecond transfer unit comprises a suction arm, which can be moved betweena picking position, in which it can pick several blister packs fromseveral intermediate place positions on the intermediate place element,and a placing position, in which it can place the several blister packsin several final place positions on the conveying means or in thestorage area. The suction arm comprises a first segment and a secondsegment, wherein the first segment of the suction arm is mounted so thatit can rotate around an associated first axis. The first segment of thesuction arm comprises a section to which the second segment is attachedin such a way that it can rotate around a non-stationary second axissubstantially perpendicular to the first axis. A suction device fordrawing up and holding the blister packs is arranged on the secondsegment. The suction arm is configured and actuated in such a way thatthe movement of the suction arm from the picking position to the placingposition and back is a combined movement, which consists at least of afirst rotational movement of the first segment and of the second segmentaround the first axis and a second rotational movement of the secondsegment around the second axis. The suction arm is configured andactuated in such a way that the blister packs in the intermediate placepositions are picked simultaneously from above by the suction device ofthe suction arm and also placed simultaneously from above in the finalplace positions. The several intermediate place positions are arrangednext to each other in a row parallel to the first axis and jointly forman intermediate place position area. The several final place positionsare arranged next to each other in a row parallel to the first axis andjointly form a final place position area.

This guarantees a reliable transfer of the blister packs, during whichthe blister packs are transferred to a multi-file conveying means or toa multi-file storage area in a simple manner and with high throughput.

In a first alternative, the second axis of the suction arm is arrangedin such a way that, during the first rotational movement of the firstsegment of the suction arm, it moves in a plane which intersects theintermediate place position area and the final place position area alonga straight line in each case, wherein the lines are arranged in the areaof a center of the intermediate place positions area and a center of thefinal place position area. This provides a simple way of transferringthe blister packs in multiple files in linear fashion.

In a second alternative, the second axis of the suction arm is arrangedin such a way that, during the first rotational movement of the firstsegment of the suction arm, it moves in a plane which intersects theintermediate place position area or its lateral projection along astraight line, which is laterally offset from the center of theintermediate place position area. This provides a simple way to achievea lateral offset of the several blister packs.

The second segment and thus the blister packs held on the suction devicepreferably execute a rotational movement around the second axis ofsubstantially 180° when the suction arm moves from the picking positionto the placing position or vice versa. This rotational movement providesan easy way of rotating the blister packs 180° around their centersduring the transfer. This guarantees in turn that the blister packs canbe placed with their lidding foil sides facing up.

It is also preferred that the first segment execute a rotationalmovement around the first axis of 120-180° when the suction arm movesfrom the picking position to the placing position or vice versa. It isconceivable that the suction device could project at a certain anglefrom the second segment of the suction arm, which means that the anglearound which the first segment must pivot can be less than the angle of180°, i.e., the angle which the blister packs must travel as they movefrom the intermediate place positions to the final place positions.

So that it can be adapted to blister packs of different formats, thesuction arm can be supported so that it can be shifted in a directionparallel to the first axis.

It is preferred that the suction device comprise several suction heads,which are attached to the second segment by means of at least onesupport arm. It is especially preferred that the at least one supportarm be attached rigidly to the second segment.

To reduce the angle around which the first segment must rotate, the atleast one support arm, when in the picking and placing positions, canproject downward at slant from the second segment.

The method according to the present disclosure for transferring blisterpacks from a stamping station, a transport means, or an intermediatestorage area to an intermediate place element and from the intermediateplace element to a conveying means or a storage area by means of adevice comprises the following steps:

-   -   transferring several blister packs from the stamping station,        the transport means, or the intermediate storage area to the        intermediate place element, wherein the blister packs are placed        on the intermediate place element next to each other in a row in        several intermediate place positions; and    -   picking the several blister packs in the several intermediate        place positions from the intermediate place element, moving the        blister packs, and placing the blister packs in several final        place positions on the conveying means or in the storage area,        wherein the blister packs are arranged in the final place        positions next to each other in a row parallel to the row of        blister packs in the intermediate place positions.

The blister packs in the intermediate place positions are pickedsimultaneously from above and also placed simultaneously from above inthe final place positions on the conveying means or in the storage area;and after the blister packs have been placed in the final storagepositions, they have the same side facing up as they did when in theintermediate place positions but now with a rotation of 180° aroundtheir centers.

This guarantees a reliable transfer of blister packs, during which theblister packs are transferred to a multi-file conveying means or to amulti-file storage area in a simple manner and with high throughput.

The blister packs are picked from the intermediate storage element,moved, and placed on the conveying means or in the storage areapreferably by means of a suction arm, which executes a back-and-forthpivoting movement. As a result, the blister packs are treated gently andare transferred with high throughput.

According to a preferred embodiment, in the case of an even number ofblister packs, the final place positions of all of the blister packs areexchanged in comparison to their intermediate place positions; or, inthe case of an odd number of blister packs, the final place positions ofall of the blister packs except for the blister pack in the middle areexchanged in comparison to the intermediate place positions.

In a preferred embodiment, the transfer of the blister packs from thestamping station, the transport means, or the intermediate storage areato the intermediate place element comprises the steps of picking theseveral blister packs from several ready positions of the stampingstation, the transport means, or the intermediate storage area; movingthe blister packs; and placing the blister packs in the intermediateplace positions of the intermediate place element; wherein the blisterpacks in the ready positions are picked from above and also placed fromabove in the intermediate place positions on the intermediate placeelement.

The blister packs are preferably arranged in the ready positions next toeach other in a row parallel to the rows of blister packs in theintermediate place positions and in the final place positions; and afterthe blister packs have been placed in the intermediate place positions,they have the same side facing up as they did when in the intermediateplace positions but now with a rotation of 180° around their centers.

It is preferred that the blister packs be transferred simultaneouslyfrom the stamping station, the transport means, or the intermediatestorage area to the intermediate place element.

The blister packs in the intermediate place positions and in the finalplace positions are preferably arranged with the lidding foil facing upIt is also preferable for the blister packs in the ready positions tohave their lidding foil facing up.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a schematic diagram, in perspective, of a device according tothe present disclosure for transferring blister packs;

FIGS. 2a and 2b are top views of the device of FIG. 1 in various stagesof the transfer process;

FIGS. 3-6 are schematic diagrams, in perspective, of the device of FIG.1, showing various stages of the transfer process;

FIG. 7 is a schematic diagram, in perspective, of two suction arms,which are used in the second transfer unit of the device according toFIG. 1;

FIG. 8 is a schematic diagram, in perspective, of essential drivecomponents of a suction arm according to FIG. 7;

FIG. 9 is a cross-sectional view, illustrating the internal structure ofa suction arm according to FIG. 7;

FIG. 10 is a schematic diagram, in perspective, of a mechanism foradapting the rotational movement of the second segment of the suctionarm of FIG. 9 around the second axis;

FIG. 11 is a schematic diagram, in perspective, of a variant of thedevice according to the present disclosure;

FIG. 12 is a top view of the variant of the device according to thepresent disclosure of FIG. 11;

FIGS. 13-15 are schematic diagrams, in perspective, of the device ofFIG. 11, showing various stages of the transfer process;

FIG. 16 is a schematic diagram, in perspective, of another variant ofthe device according to the present disclosure;

FIG. 17 is a top view of the variant of the device according to thepresent disclosure of FIG. 16; and

FIGS. 18-20 are schematic diagrams, in perspective, of the device ofFIG. 16, showing various stages of the transfer process.

DETAILED DESCRIPTION

FIGS. 1-6 show a device 2 according to the present disclosure fortransferring blister packs 4, 6. In FIG. 1 and FIGS. 3-6, the device 2for transferring blister packs 4, 6 is shown in various stages of thetransfer process. FIGS. 2a and 2b are top view of the device 2.

The device 2 for transferring blister packs 4, 6 comprises a firsttransfer unit 8, which transfers the blister packs 4, 6 from a stampingstation 10 to an intermediate place element 12, and a second transferunit 14, which transfers the blister packs 4, 6 from the intermediateplace element 12 to a conveying means 16. The transfer direction of theblister packs 4, 6 is indicated in the figures by the arrow T.

The stamping station 10, the intermediate place element 12, and theconveying means 16 are illustrated in the figures only schematically. Inthe area of the stamping station 10, the blister packs 4, 6 are usuallyprovided immediately after the stamping operation. It is also possible,however, for a transport means (not shown) to be provided in the outputarea of the stamping station 10; after the stamping operation, thistransport means would then transport the blister packs 4, 6 onward untilthey can be gripped by the first transfer unit 8. A transport means ofthis type preferably moves in a stepwise manner in the transferdirection T. Finally, it is also possible that, after the stampingoperation, the blister packs 4, 6 could be stored initially in anintermediate storage area (not shown), from which the transfer unit 8would then removes the blister packs 4, 6 located above or in front ofit.

The conveying means 16 preferably moves in the transfer direction T. Theconveying means 16 can be configured an endless packaging-goods chain,which moves either continuously or in a stepwise manner. It is alsoconceivable that the conveying means 16 could be configured as a linearmotor system. If the conveying means 16 is moved in stepwise fashion orif the individual slides of the endless linear motor system stand stillwhen in the position where they are supplied with the blister packs 4,6, stacks of two or more blister packs 4, 6, one lying on top of theother, can be formed in the compartments of the conveying means 16. Itis also conceivable that the blister packs 4, 6 could be transferredinitially to a storage area (not shown) rather than directly to theconveying means 16.

The first transfer unit 8 comprises a first suction arm 18 and a secondsuction arm 19. The first suction arm 18 and the second suction arm 19are arranged next to each other in a row transverse to the transferdirection T (see FIG. 2a ). The first suction arm 18 can be movedbetween a picking position, shown in FIG. 2b , in which it can pickfirst blister packs 4 from ready positions 20 in the stamping station10, and a placing position (FIG. 2a ), in which it can place the firstblister packs 4 in intermediate place positions 22 on the intermediateplace element 12.

The second suction arm 19 can also be moved between a picking position,in which it can pick second blister packs 6 from the ready positions 20(see FIG. 2a ), and a placing position, in which it can place the secondblister packs 6 in the intermediate place positions 22 on theintermediate place element 12 (FIG. 2b ).

In the preferred embodiment shown here, the suction arms 18, 19 areactuated in such a way that they move from their picking positions totheir placing positions and back again in opposite directions. Eachsuction arm 18, 19 can transfer several blister packs 4, 6simultaneously. Thus the blister packs 4, 6 in the ready positions 20 inthe stamping station 10 are gripped simultaneously by the first transferunit 8 and also placed simultaneously in the intermediate placepositions 22 on the intermediate place element 12. In addition to theembodiment shown here, there are also many other possible ways ofconfiguring the first transfer unit 8. For example, it is conceivablethat the blister packs 4, 6 could be transferred by means of a singlesuction arm. It is also conceivable that, instead of the suction arms18, 19, gripper devices could be used. Finally, it is also possible thata transfer unit 8 of a different configuration could transfer theblister packs 4, 6 in time-shifted fashion rather than simultaneously.

The second transfer unit 14 comprises a first suction arm 24 and asecond suction arm 25, which are arranged next to each other in a rowtransverse to the transfer direction T. The first suction arm 24 can bemoved between a picking position (see FIG. 2a ), in which it can pickthe blister packs 4 from the intermediate place positions 22 on theintermediate place element 12, and a placing position (see FIG. 2 b), inwhich it can place the first blister packs 4 in final place positions 26on the conveying means 16.

The second suction arm 25 of the second transfer unit 14 can be movedbetween a picking position (see FIG. 2b ), in which it can pick thesecond blister packs 6 from the intermediate place positions 22 on theintermediate place element 12, and a placing position (see FIG. 2a ), inwhich it can place the second blister packs 6 in the same final placepositions 26 in which the first suction arm 24 places the first blisterpacks 4.

The two suction arms 24, 25, aside from the attachment points of theirsuction devices 34, are arranged and configured in mirror-symmetricfashion to the longitudinal center plane of the transfer unit 14. Thetwo suction arms 24, 25 execute opposite back-and-forth pivotingmovements. When the first suction arm 24 is in the picking position, thesecond suction arm 25 is in its placing position or at least near itsplacing position. When the first suction arm 24 is in the placingposition, the second suction arm 25 is in its picking position or atleast near its picking position. The picking position of the firstsuction arm 24 differs in terms of its physical configuration in spacefrom the picking position of the second suction arm 25. The placingposition of the first suction arm 24 also differs from the placingposition of the second suction arm 25.

The ready positions 20 in the stamping station 10, the intermediateplace positions 22 on the intermediate place element 12, and the finalplace positions 26 on the conveying means 16 are in each case preferablyconfigured to accommodate the shape of the blister packs 4, 6 to betransferred. For conventional blister packs 4, 6, the cited positionswill thus comprise a substantially rectangular shape. In the embodimentshown here, the above-cited positions are each arranged in such a waythat the longer sides of the positions are transverse to the transferdirection T. As can be seen in FIG. 2a , the intermediate placepositions 22 are arranged in a row parallel to the row of readypositions 20, and the final place positions 26 are arranged in a rowparallel to the row of intermediate place positions 22. All of the rowsare parallel to the first axis A1 of the suction arms 24, 25 (see FIG.7). In each case, the blister packs 4, 6 acquire a lateral offsettransverse to the transfer direction T as they travel between the readypositions 20 and the intermediate place positions 22 and between theintermediate place positions 22 and the final place positions 26. Theready positions 20 form a ready position area 21 (shown with shading inFIG. 2a ). The intermediate place positions 22 for the first suction arm24 form together an intermediate place position area 23 (shown withshading in FIG. 2a ), and the intermediate place positions 22 for thesecond suction arm 25 form together an intermediate place area 23′(shown with shading in FIG. 2b ). The final place positions 26 formtogether a final place position area 27 (shaded in FIG. 2a ). Whereasthe ready position area 21 is the same for both suction arms 18, 19, theintermediate place position area 23 of the first suction arm 18 islaterally offset from the intermediate place position area 23′ of thesecond suction arm 19. The suction arms 24, 25 then pick the blisterpacks 4, 6 from the intermediate place position areas 23 and 23′,respectively, and place them on the same final place position area 27.

Details of the second transfer unit 14 will now be described withreference to FIGS. 7-10. As can be seen from FIG. 7, the first suctionarm 24 comprises a first segment 30 and a second segment 31. The firstsegment 30 of the first suction arm 24 is mounted so that it can rotatearound a first axis A1, which is perpendicular to the longitudinalcenter plane L. The first segment 30 of the first suction arm 24comprises a section to which the second segment 31 is attached in such away that it can rotate around a non-stationary second axis A2, which issubstantially perpendicular to the first axis A1. A suction device 34for drawing up and holding the blister packs 4 is arranged on the secondsegment 31.

The second suction arm 25 also comprises a first segment 32 and a secondsegment 33. The first segment 32 of the second suction arm 25 is mountedin such a way that it can rotate around the same first axis A1. Thefirst segment 32 of the second suction arm 25 also comprises a sectionto which the second segment 33 is attached in such a way that it canrotate around another, non-stationary second axis A2′, which issubstantially perpendicular to the first axis A1. A suction device 34for drawing and holding blister packs 6 is also arranged on the secondsegment 33.

The suction arms 24, 25 are configured and actuated in such a way thatthe movement of the suction arms 24, 25 from the associated pickingposition to their associated placing position and back is a combinedmovement, which consists at least of a first rotational movement of thefirst segment 30, 32 and of the second segment 31, 33 around the firstaxis A1 and a second rotational movement of the second segment 31, 33around the associated second axis A2, A2′.

As can be derived from FIG. 2a , the second axis A2 of the first suctionarm 24 is arranged in such a way that, during the first rotationalmovement around the first axis A1, it moves in a first plane E1, whichintersects the intermediate place position area 23 or its lateralprojection along a first straight line L1. This first straight line L1is laterally offset from the center M1 of the intermediate placeposition area 23. The plane E1 also intersects the final place positionarea 27 or its lateral projection along a straight line L1, which islaterally offset from the center M of the final place position area 27.

The second axis A2′ of the second suction arm 25 is arranged in such away that, during the first rotational movement of the second suction arm25 around the first axis A1, it moves in a second plane E2 (FIG. 2b ),which intersects the intermediate place position area 23′ or its lateralprojection along a second straight line L2, which is laterally offsetfrom the center M2 of the intermediate place position area 23′. Theplane E2 also intersects the final place position area 27 or its lateralprojection along a straight line (not shown), which is laterally offsetfrom the center M of the final place position area 27.

The second axis A2 of the first suction arm 18 of the first transferunit 8 is also arranged in such a way that, during the first rotationalmovement of the first suction arm 18 around the first axis A1, it movesin a plane E1′ (FIG. 2a ), which intersects the intermediate placeposition area 23 or its lateral projection along a straight line L1″′,which is laterally offset from the center M1 of the intermediate placeposition area 23. The plane E1′ also intersects the ready positions area21 or its lateral projection along a straight line L1″, which islaterally offset from the center M1′ of the ready position area 21 (FIG.2a ).

Finally, the second axis A2 of the second suction arm 19 of the firsttransfer unit 8 is arranged in such a way that, during the firstrotational movement of the second suction arm 19 around the first axisA1, it moves in plane (not shown) which intersects the intermediateplace position area 23′ or its lateral projection along a straight line(not shown), which is laterally offset from the center M2 of theintermediate place position area 23′. This plane also intersects theready position area 21 or its lateral projection along a straight line(not shown), which is laterally offset from the center M1′ of the readyposition area 21.

As can be seen in FIG. 7, the suction device 34 of each suction arm 24,25 comprises several suction heads 36, which are attached to the secondsegment 31, 33 by means of a support arm 38. At least one suction head36 is provided for each blister pack 4, 6. Several separate support arms38 for connection to the second segment 31, 33 can also be present. Inthe embodiment shown here, the support arm 38 is configured as a rakeand comprises several fingers 39, on the tip of each one a suction head36 is arranged. The support arm 38 is preferably attached rigidly to thesecond segment 31, 33. In the embodiment shown, the fingers 39 of thesupport arm 38 project perpendicularly from a common connecting strut40. The connecting strut 40 is connected in turn to the second segment31, 33 by means of a connecting member 42, which is perpendicular to thestrut. In the embodiment shown, the connecting member 42 of the supportarm 38 is connected perpendicularly to the second segment 31, 33. It isalso conceivable that the connecting member 42 and thus the support arm38 could project at a slant from the second segment 31, 33. In theassociated picking and placing positions of the suction arms 24, 25, theconnecting member 42 and thus the support 38 would then project downwardat slant. In this way, it would be possible to reduce the angle aroundwhich the suction arm 24, 25 in question is required to travel aroundthe first axis A1.

As can be derived from FIGS. 2a and 7, the second segment 31, 33 of thefirst or second suction arm 24 25, when in the associated pickingposition, is pivoted in first direction relative to the longitudinalcenter plane of the transfer unit 14. In concrete terms, the section ofthe second segment 31, 33 to which the support arm 38 is attached ispivoted in the first direction. It can also be seen that the secondsegment 31, 33 of the first or second suction arm 24, 25—in concreteterms, the section of the second segment 31, 33 to which the support arm38 is attached—is, when in the associated placing position, pivoted in asecond direction opposite the first direction, relative to thelongitudinal center plane of the transfer unit 14.

Details of a possible drive for the suction arm 24 will be now bedescribed with reference to FIGS. 8-10.

In FIG. 8 a motor 44 can be seen, which pivots the first segment 30 backand forth around the first axis A1 by way of a gear unit 46. The secondsegment 31, which can pivot around the second axis A2, is shown withoutthe suction device 34 attached to it. The suction device 34 ispreferably a format-dependent part, which can be exchanged as a functionof the type and size of the blister packs 4, 6 to be transferred. Sothat the support arm 38 of the suction device 34 can be attached to, anddetached from, the second segment 31, a knurled screw 48 (see FIG. 9) isprovided. So that the device can be further adapted to differentformats, the suction arms 24, 25 can be supported so that they can beshifted in a direction parallel to the first axis A1 and/or in thelongitudinal direction.

In the cross-sectional view according to FIG. 9, the motor 44 and thegear unit 46 are not shown. The first segment 30 of the suction arm 24,which is configured as a hollow shaft, is driven by the motor 44. Whenthe motor 44 is actuated, the first segment 30 is pivoted back and fortharound the first axis A1. The second segment 31 is supported on asection of the first segment 30 so that it can rotate around the secondaxis A2. In the first segment 30, air channels 50 are present, which areconnected to a vacuum connection 52 for the suction heads 36. In theinterior of the first segment 30, furthermore, a shaft 54 is arranged,to one end of which, namely, the end facing the second segment 31, abevel gear 56 is rigidly attached.

The second segment 31 comprises a central shaft 58, which is supportedso that it can rotate in the end section of the first segment 30, andwhich turns along with the first segment 30 when the first segment 30turns around the first axis A1. Rigidly attached to the shaft 58 isanother bevel gear 60, which meshes with the bevel gear 56 when thefirst and second segments 31, 31 rotate around the first axis A1. Anannular groove 62 in the shaft 58 serves to produce a connection withthe air channels 60 in the first segment 30 even during a rotationalmovement of the second segment 34 around the second axis A2.

When the first segment 30 and thus also the second segment 31 arepivoted around the first axis A1, the bevel gear 60 travels over theunmoving bevel gear 56 and thus causes the shaft 58 to rotate around thesecond axis A2. For a ratio of 1:1 between the bevel gears 56, 60,therefore, a pivoting of the first segment 30 and of the second segment31 around the first axis A1 by 180°, as is desired for the transferprocesses shown in FIGS. 1-6, brings with it a rotation of the secondsegment 31 around the second axis A2 by 180° as well. Thus the secondsegment 31 and the blister packs 4 held by the suction device 34 executea rotational movement around the second axis A2 of substantially 180°when the suction arm 24 moves from is picking position to its placingposition or vice versa. If the suction device 34 projects downward at aangle when in the picking position and in the placing position, thefirst segment 30 can travel around an angle of less than 180°, possiblyas little as 120°, during the pivoting movement around the first axisA1. In this case, it would be necessary to adapt the ratio between thebevel gears 56, 60 accordingly, because the second segment 31 must inall cases complete a rotational movement of 180° around the second axisA2.

The rotational movement of the second segment 31 around the second axisA2 in combination with the pivoting movement around the first axis A1has the effect that the blister packs 4 can be gripped by the suctionheads 36, which preferably act on the flat surface of the lidding foil,and can then be placed from above in the final place positions 26. Asthis is happening, the blister packs 4 complete a 180° rotation aroundtheir centers.

In a departure from the previously described basic principle, it isdesirable for the second segment 31 not to rotate around the second axisA2 during the end phases of the pivoting movement around the first axisA1. This reason for this is that, for the effective picking and placingof the blister packs 4, it is advantageous for the blister packs 4 to bethe raised and lowered in a straight line during the end phases of themovement. To achieve this purpose, a mechanism 64 for adapting thecourse of the rotation of the second segment around the second axis A2can be provided in the second transfer unit 14.

This mechanism 64 will now be described in greater detail with referenceto FIG. 10. In FIG. 10, the end of the first segment 30, i.e., the endto which the second segment 31 and the suction device 34 are attached,is not shown for the sake of clarity. The mechanism 64 comprises a camdisk 66, which rotates around the first axis A1 jointly with the firstsegment 30. The cross-sectional view in FIG. 9 also shows this cam disk66 but without the additional components of the mechanism 64.

Again with reference to FIG. 10, the mechanism 64 also comprises a camroller 68, which is articulated rotatably to a lever mechanism 70. Thelever mechanism 70 is rigidly connected in turn to the internal shaft54, to the other end of which the bevel gear 68 is attached. When thecam disk 66 rotates around the first axis A1, the cam roller 68 runsalong the cam disk 66 and thus brings about a corresponding deflectionof the lever mechanism 70, which leads in turn to a rotation of theshaft 54 around the first axis A1. The mechanism 64 is configured insuch a way that, during the initial and final phases of the rotationalmovement of the first segment 30 and thus of the cam disk 66 around thefirst axis A1, the shaft 54 and thus the bevel gear 56 move along at thesame angular velocity as the first segment 30. As a result, there is norelative movement between the bevel gear 56 and the bevel gear 60, whichalso means that there is no rotational movement of the second segment 31around the second axis A2.

Over the further course of the pivoting movement around the first axisA1, however, the mechanism 64 brings about an opposing movement of theshaft 54, opposite to the rotational direction of the first segment 30,as a result of which the rotational speed of the second segment 31around the second axis A2 is faster, in certain phases, than therotational movement around the first axis A1. It is thus possible tosuspend the rotational movement of the second segment 31 around thesecond axis A2 at the end points of the pivoting movement around thefirst axis A1, and to compensate for this again in a middle phase of thepivoting movement around the first axis A1 by the more rapid rotation ofthe second segment 31 around the second axis A2. This guarantees thatthe blister packs 4 will always complete a rotational movement of 180°around the second axis A2.

There are obviously many different modifications which can be made tothe structure of the suction arms 24 and to the associated drivedescribed so far. Thus, for example, the coupling between the pivotingmovement of the first segment 30 around the first axis A1 and therotational movement of the second segment 31 around the second axis A2can also be achieved by other mechanical components. In addition, it isconceivable that two separate servo motors could be provided, one forthe drive of the first segment 30 and one for the drive of the secondsegment 31.

The structure of the suction arm 25 is mirror-symmetric to that of thesuction arm 24, wherein the first segment carries the designation 32,the second segment the designation 33, and the second axis thedesignation A2′.

The sequence of steps of the transfer process with the above-describeddevice 2 will now be explained in greater detail with reference to FIGS.1-6. The blister packs 4, 6 are picked from the ready positions 20 inthe stamping station 10 by the first and second suction arms 18, 19 ofthe first transfer unit 8, moved to the intermediate place positions 22,and placed there. The blister packs 4, 6 are preferably picked fromabove from the ready positions 20 by the first transfer unit 8 and alsoplaced from above in the intermediate place positions 22 of theintermediate place element 12.

Because of the combined rotational movements around the two axes, whichare perpendicular to each other, the blister packs 4, 6, which arearranged in the ready positions 20 in a transverse row, are placed inthe intermediate place positions 22 with the same side facing up as inthe ready positions 20, but now with a rotation of 180° around theircenters. If desired, it is also possible that the blister packs 4, 6 inthe ready positions 20 could be oriented vertically or at a certainangle to the vertical instead of horizontally. In this case, the suctionarms 18, 19 would only have to pivot around the first axis by an angleof less than 180°, usually by an angle in the range of 60-180°.

FIG. 1 shows the blister packs 4 immediately after they have left theready positions 20. In FIG. 3, the blister packs 4 are on their way fromthe ready positions 20 to the intermediate place positions 22, wherethey are placed as shown in FIG. 4. In FIG. 5, the first suction arm ison the way back to its picking position. Meanwhile, the second suctionarm 19 is completing an opposite movement. In FIG. 6 the transfer cyclebegins again from the beginning.

As previously explained, it is possible to use a single suction arminstead of the two suction arms 18, 19 moving in opposite direction totransfer the two blister packs 4, 6 from the stamping station 10 to theintermediate place element 12.

As soon as the blister packs 4 have been provided in the intermediateplace positions 22 of the intermediate place position area 23, the firstblister packs 4 can be gripped there by the first suction arm 24 of thesecond transfer unit 14 and transferred to the final place positions 26.The first blister packs 4 in the intermediate place positions 22 arepicked from above and also placed from above in the final placepositions 26 on the conveying means 16. After being placed in the finalplace positions 26, the first blister packs 4 have the same side facingup as they did when in the intermediate place positions 22, but now witha rotation of 180° around their centers.

For the transfer of the second blister packs 6 from the intermediateplace positions 22 of the intermediate place position area 23′ to thecommon final place positions 26 by means of the second suction arm 25,what was said above concerning the transfer of the first blister packs 4by means of the first suction arm 24 applies in exactly the same wayhere as well. The only difference is that the times at which the blisterpacks 6 are picked and at which the blister packs 6 are placed aresubstantially opposite the times at which the first blister packs 4 arepicked and placed.

FIG. 1 shows the second blister packs 6 shortly after they have beengripped in the intermediate place positions 22. In FIG. 3, the blisterpacks 6 are on their way from the intermediate place positions 22 to thefinal place positions 26, where they are placed shortly after the timeshown in FIG. 4. In FIG. 5, the second suction arm 25 is shown shortlyafter the placing step, and it is already on its return journey to itspicking position The first suction arm 24, meanwhile, is completing anopposite movement. In FIG. 6, the cycle begins again from the beginning.The process is repeated as often as desired.

The two suction arms 24, 25 complete their pivoting movements around thesame first axis A1, whereas the rotational movements of their two secondsegments 31, 33 around their own second axes A2, A2′ proceed in oppositerotational directions. At the vertex of the rotational movement theblister packs are preferably parallel to the longitudinal center planeof the transfer unit 14, as shown in the cross section in FIG. 6 (seealso FIG. 3).

The times at which the blister packs 4, 6 are picked from theintermediate place positions 22 must be coordinated with the times atwhich the blister packs 4, 6 are placed on the intermediate placepositions 22 by the first transfer unit 8. To increase the throughput,it can be effective for a suction arm 24, 25 of the second transfer unit14 to be picking the associated blister packs 4, 6 from the intermediateplace positions 22 while the corresponding suction arm 18, 19 of thefirst transfer unit 24 is still in the area of the intermediate placepositions 22. In a case such as this, the suction arms 18, 19, 24, 25must have a geometry which allows the suction devices 34 of the suctionarms 18, 19, 24, 25 to be offset from each other in the area of theintermediate place positions 22 (see FIG. 6).

The structure and drive of the suction arms 18, 19 of the first transferunit 8 are preferably substantially identical to the structure and driveof the suction arms 24, 25 of the second transfer unit 14, as describedin detail above.

The embodiment according to FIGS. 11-15 differs from the previouslydescribed embodiment in that the blister packs 4, 6 acquire a lateraloffset transverse to the transfer direction T as they travel from thestamping station 10 to the intermediate place element 12; in the case ofthe first suction arm 18, however, this lateral offset is toward theoutside left, and in the case of the second suction arm 19 toward theoutside right. Another difference is that each of these lateral offsetsis lost when the blister packs 4, 6 are transferred from theintermediate place element 12 to the conveying means 16. As can be seenin FIG. 12, the ready positions 20 of the blister packs 4, 6 in thestamping station 10 lie on a line in the transfer direction T with thefinal place positions 26 on the conveying means 16.

In comparison to the stepwise offsetting of the blister packs 4, 6 inthe embodiment according to FIGS. 1-10, the different lateral offsets ofthe blister packs 4, 6 is achieved by the arrangement of the secondrotational axes A2, A2′ of the second segments 31, 33 of the associatedsuction arms 18, 19, 24, 25 relative to the center of the ready positionarea 21, to the center of the intermediate place position area 23, 23′,and to the center of the final place position area 27. Otherwise, thestructure of the suction arms 18, 19, 24, 25 is preferably identical tothat described on the basis of FIGS. 1-10.

In the embodiment according to FIGS. 16-20, the transfer in both thefirst transfer unit 8 and the second transfer unit 14 occurs by means ofonly one suction arm 18, 24. Finally, the plane E, in which the secondaxes A2 of the suction arms 18, 24 move, intersects the ready positionarea 21, the intermediate place position area 23, and final placeposition area 27 along straight lines L, which are centered with respectto the above-cited areas. As a result, there is no lateral offset of theblister packs 4 during their transfer. The structure and drive of thesuction arms 18, 24 are otherwise again preferably identical to thosedescribed on the basis of FIGS. 1-10.

As previously mentioned, in all of the embodiments, the picking of theblister packs 4, 6 from the ready positions 20 is preferably done fromabove. Under certain circumstances it is also possible that the blisterpacks 4, 6 in the ready positions 20 could be oriented vertically, forexample, or at a certain angle to the vertical instead of being orientedhorizontally. In this case, the suction arms 18, 19 complete a pivotingmovement around the first axis A1 only around an angle of less than180°, usually an angle in the range of 60-180°. The ratio between thebevel gears 56, 60 must then be adapted correspondingly to ensure that,during this reduced pivoting movement around the first axis A1, thesecond segment 31, 33 completes a full 180° rotation around the secondaxis A2, A2′.

Generally, each of the blister packs 4, 6 is preferably held in place inthe ready positions 20 by means of a suitable retainer until it isgripped by one of the suction arms 18, 19. The retainers must releasethe blister packs 4, 6 promptly before the transfer movement.

Generally, each of the blister packs 4, 6 is preferably held in place inthe intermediate place positions 22 by means of a suitable retaineruntil it is gripped by one of the suction arms 24, 25. The retainersmust release the blister packs 4, 6 promptly before the transfermovement.

In the embodiments of FIGS. 1-15 described above, two suction grippers18, 19; 24, 25 were described for each transfer unit 8, 14, but it isalso conceivable that only one of the described suction grippers couldbe used in one or both transfer units 8, 14.

In the embodiment of FIGS. 16-20, the blister packs 4 do not becomelaterally offset during the transfer. The ready position area 21, theintermediate place position area 23, 23′, and the final place positionarea 27 lie on a line. In the case of the embodiments of FIGS. 1-15,however, the blister packs do acquire a lateral offset during thetransfer. The ready position area 21 and the intermediate place positionarea 23, 23′ do not lie on a line, and/or the intermediate placeposition area 23, 23′ and the final place position area 27 do not lie ona line.

It is also possible that a transfer unit 8, 14 according to FIGS. 1-15could be combined with a transfer unit 8, 14 according to FIGS. 16-20;that is, it is possible to combine a transfer producing a lateral offsetwith a transfer unit which does not produce a lateral offset. It is alsopossible that only one suction arm 18, 19, 24, 25 selected from one ofthe embodiments according to FIGS. 1-15 could be combined with atransfer unit 8, 14 according to FIGS. 16-20.

It would also be possible to combine one of the transfer units 8, 14 ofFIGS. 1-10 with one of the transfer unit 8, 14 according to FIGS. 11-15;to combine only one suction arm selected from one of the transfer unitunits 8, 14 of FIGS. 1-10 with one of the transfer units 8, 14 accordingto FIGS. 11-15; or to combine one of the transfer units 8, 14 of FIGS.11-15 with only one suction arm selected from one of the transfer units8, 14 according to FIGS. 1-10.

In the exemplary embodiments presented here, three blister packs 4, 6are transferred simultaneously by means of one suction arm in each case.It is also possible, however, to transfer only two or more than threeblister packs 4, 6 simultaneously.

The blister packs 4, 6 usually contain tablets, capsules, orsugar-coated pills. The blister packs 4, 6 are usually sealed with aflat lidding foil, upon which the suction heads 36 can act. It is alsoconceivable, however, that the blister packs 4, 6 could remain open atthe top. This is possible especially in cases where, instead of tablets,other medical products such as syringes, ampoules, vials, or the likehave been packaged. In cases where blister pack 4, 6 has no liddingfoil, it is advantageous for the suction heads 36 to be adapted to theshape of the product and to act directly on the product held in place inthe blister pockets. The blister packs 4, 6 can also contain nonmedicalproducts.

1. A device for transferring blister packs comprising: a first transferunit for transferring the blister packs from a stamping station, atransport means, or an intermediate storage area to an intermediateplace element; and a second transfer unit for transferring the blisterpacks from the intermediate place element to a conveying means or astorage area; wherein the second transfer unit comprises a suction arm,which is movable between a picking position, in which the suction armpicks several blister packs from several intermediate place positions onthe intermediate place element, and a placing position, in which thesuction arm places the several blister packs in several final placepositions on the conveying means or in the storage area; wherein thesuction arm comprises a first segment and a second segment, wherein thefirst segment of the suction arm is mounted rotatably around anassociated first axis; wherein the first segment of the suction armcomprises a section to which the second segment is attached such that itis rotatable around a non-stationary second axis substantiallyperpendicular to the first axis, wherein a suction device for pickingand holding the blister packs is arranged on the second segment; whereinthe suction arm is configured and actuated such that a movement of thesuction arm from the picking position to the placing position and backis a combined movement, which comprises at least a first rotationalmovement of the first segment and of the second segment around the firstaxis and a second rotational movement of the second segment around thesecond axis; wherein the suction arm is configured and actuated suchthat the blister packs in the intermediate place positions are pickedsimultaneously from above by the suction device of the suction arm andare also placed simultaneously from above in the final place positions;wherein the several intermediate place positions are arranged next toeach other in a row parallel to the first axis and jointly form anintermediate place position area; and wherein the several final placepositions are arranged next to each other in a row parallel to the firstaxis and jointly form a final place position area.
 2. The device ofclaim 1, wherein the second axis of the suction arm is arranged suchthat, during the first rotational movement of the first segment of thesuction arm, the second axis moves in a plane, which intersects theintermediate place position area and the final place position area alonga straight line; wherein the straight line is arranged in an area of acenter of the intermediate place position area and a center of the finalplace position area.
 3. The device of claim 1, wherein the second axisof the suction arm is arranged such that, during the first rotationalmovement of the first segment of the suction arm, the second axis movesin a plane, which intersects the intermediate place position area or alateral projection thereof along a straight line, which is laterallyoffset from a center of the intermediate place position area.
 4. Thedevice of claim 1, wherein the second segment and thus the blister packsheld on the suction device, execute a rotational movement around thesecond axis of substantially 180° when the suction arm moves from thepicking position to the placing position or vice versa.
 5. The device ofclaim 1, wherein the first segment executes a rotational movement aroundthe first axis of 120-180° when the suction arm moves from the pickingposition to the placing position or vice versa.
 6. The device of claim1, wherein the suction arm is supported shiftably in a directionparallel to the first axis.
 7. The device of claim 1, wherein thesuction device comprises several suction heads, which are attached tothe second segment by means of at least one support arm.
 8. The deviceof claim 7, wherein the at least one support arm is rigidly attached tothe second segment.
 9. The device of claim 7, wherein the at least onesupport arm, when in the picking or placing position, projects downwardat a slant from the second segment.
 10. A method for transferringblister packs from a stamping station, a transport means, or anintermediate storage area to an intermediate place element and from theintermediate place element to a conveying means or to a storage area bymeans of a device, comprising the steps of: transferring several blisterpacks from the stamping station, the transport means, or theintermediate storage area to the intermediate place element, wherein theblister packs are placed on the intermediate place element next to eachother in a row in several intermediate place positions; picking theseveral blister packs from the several intermediate place positions ofthe intermediate place element, moving the blister packs, and placingthe blister packs in several final place positions on the conveyingmeans or in the storage area, wherein the blister packs in the finalplace positions are arranged next to each other in a row parallel to therow of blister packs in the intermediate place positions; wherein theblister packs in the intermediate place positions are pickedsimultaneously from above and are also placed simultaneously from abovein the final place positions on the conveying means or in the storagearea; and wherein, after the blister packs have been placed in the finalplace positions, the blister packs have the same side facing up as inthe intermediate place positions but now rotated by 180° around centersof each of the blister packs.
 11. The method of claim 10, wherein thepicking of the blister packs from the intermediate place element, themoving of the blister packs, and the placing on the conveying means orin the storage area is performed by a suction arm, which executes aback-and-forth pivoting movement.
 12. The method of claim 10, wherein,in case of an even number of blister packs, the final place positions ofall of the blister packs are exchanged in comparison to the intermediateplace positions; or wherein, in case of an odd number of blister packs,the final place positions of all of the blister packs except for acentral blister pack are exchanged in comparison to the intermediateplace positions.
 13. The method of claim 10, wherein the transfer of theblister packs from the stamping station, the transport means, or theintermediate storage area to the intermediate place element comprisesthe steps of: picking the several blister packs from several readypositions of the stamping station, the transport means, or theintermediate storage area; moving the blister packs; and placing theblister packs in the intermediate place positions on the intermediateplace element; wherein the blister packs are placed from above in theintermediate place positions on the intermediate place element.
 14. Themethod of claim 13, wherein the blister packs in the ready positions arearranged next to each other in a row parallel to the rows of blisterpacks in the intermediate place positions and in the final placepositions; and wherein the blister packs in the intermediate placepositions are placed with a rotation of 180° around their centers incomparison to the ready positions.
 15. The method of claim 14, whereinthe blister packs are transferred simultaneously from the stampingstation, the transport means, or the intermediate storage area to theintermediate place element.